Barkbusters BHG-116 handguard mounting kit for Triumph Scrambler 400X and 400XC from 2024

The BHG-116 is the Barkbusters mounting kit designed for the handlebars of the Triumph Scrambler 400 X and Scrambler 400 XC from 2024 onward. It is the structure onto which Barkbusters plastics are mounted: on its own, it protects levers and hands from impacts; with the plastics, it also provides protection from wind, cold, and branches.

Main features

• Heat-treated aluminum bars, one right and one left.
• Two-point mounting: at the handlebar end and on a split clamp tightened around the tube.
• Handlebar weights included: two Barkbusters BEW-35.
• Compatible with JET-003, VPS-003, STM-003, and BCF-003 plastics, sold separately.
• Official instructions with illustrated parts list and tightening torques.

Protection and use

Barkbusters clearly distinguishes between the two mounting configurations, and the two-point configuration, anchored both at the end and at the center of the handlebar, is the one the manufacturer specifies for impact protection. On the lightweight Scrambler 400 models, which are often used off-road as well, this means keeping the brake and clutch levers protected from falls, stones, and branches.

Materials and construction

Heat-treated aluminum bars (manufacturer code BAR-V-039), CS-STD split clamps with CP5 connectors. The manufacturer does not state the finish or the kit's weight, so we do not report them.

Compatibility

Barkbusters states this compatibility for motorcycles in original factory configuration. Other Triumph 400 models, such as the Speed 400, are not included in the manufacturer's list. Aftermarket handlebars may have different diameters, wall thicknesses, and end threading: the mounting must be checked before purchase.

Installation

Remove the original handguards, if fitted, and the stock handlebar weights. Fit the clamp onto the handlebar without tightening it, then secure the bar at the end and to the clamp connector, preferably in a horizontal position when viewed from the side. Tighten the end bolt first, followed by the bolt joining the bar and connector, the bolt securing the connector between the split clamp halves, and finally the bolt closing the clamp around the tube. Specified torques: 10 Nm for the M6 bolts and 28 Nm for the M8 bolts, using medium-strength threadlocker and checking the tightening after the first 50 km.

• End threading: the kit mounts in the handlebar's 6 mm hole using the included M6 bolts. For greater holding strength, the manufacturer recommends enlarging it to 8 mm; the M8 bolts are not included in that case.
• Throttle: leave approximately 3 mm of clearance between the throttle grip and the handguard.

Barkbusters recommends professional installation.

What's included

• 2 aluminum bars, one right and one left
• 4 split clamp halves and 2 clamp connectors
• 2 BEW-35 handlebar weights and 2 spacers
• Hardware: 2 M6x45 countersunk bolts, 2 M8x25 button-head bolts, 2 M6x30 bolts, 2 M6x25 bolts, and 4 M6 self-locking nuts
• Official INS-BHG-116 instructions

What is NOT included

• Protective plastics. The kit is the structure only: the plastics are purchased separately and selected from those specified by the manufacturer for this code.
• The M8 bolts for anyone who chooses to enlarge the threading, threadlocker, and tools.

Plastics to pair with it

• JET-003: compact profile, for enduro and mixed use.
• VPS-003: two-position adjustable deflector, for adventure and touring. It is being phased out, and the price list indicates the VPS-203 as its replacement.
• STM-003, STORM series: more extensive coverage, for road use and colder months.
• BCF-003, CARBON series: made of carbon fiber.

Why choose Barkbusters

Barkbusters is an Australian brand owned by Rideworx Pty Ltd, specializing in motorcycle handguards. Each specific kit is designed around the geometry of a particular handlebar, with a published parts list and an installation PDF specifying the hardware, sequence, and tightening torques. The structure and plastics remain separate: you can change the plastic series or color without replacing the kit.

Why buy it from Endurrad

On Endurrad, every Barkbusters product page specifies the exact code, the years covered, and what is actually in the box, with the official instructions available to download before purchase. You can find the full range in the Barkbusters collection.